Tensile Testing Machine

The Best Tensile Testing Machine Manufacturer!

 

 

Jinan Nake Test Equipment Co., Ltd. is a high-tech entity enterprise integrating R&D, production and sales established in July 2009.

Why Choose Us

Experienced

As a specialized testing equipment manufacturer with over 20 years of industry experience, our company is backed by a team of more than 20 R&D experts, over 50 skilled production personnel, and a professional after-sales service team of 10+ members.

Our Certification

Our ISO 9001:2015-certified management system ensures consistent product quality.

OEM Customization

We provide OEM manufacturing services for 20+ Chinese exporters, producing around 2000 units of mechanical testing equipment annually, further solidifying our industry leadership.

 

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What is Tensile Testing Machine

 

 

A tensile tester or tensile testing machine is used to determine the strength and deformation behavior of a material up to the point of fracture. Choosing the right tensile testing machine depends on the material to be tested and the standard(s) that must be followed.

Benefits of Tensile Testing Machine

 

Quality Assurance

Helps in maintaining high quality standards by verifying the mechanical properties of materials.

Product Development

Provides critical data for designing and developing new products with enhanced performance characteristics.

Cost Efficiency

Reduces material waste and production costs by ensuring that materials meet specified standards.

Regulatory Compliance

Assists manufacturers in complying with industry standards and regulations for material strength and safety.

Enhanced Reputation

Demonstrates a commitment to quality, enhancing the brand's reputation and consumer confidence.

Applications of Tensile Strength Test in Different Industries

 

Aerospace and Aviation Industry
Choosing lightweight materials that can help reduce fuel consumption but still satisfy the specific application’s strength requirements
Verification of the functionality of composite materials – Combination of different materials that have superior specific strength compared to a single material
To test for tensile strength of adhesive bonds, carpets, cables, gaskets, hoses, seat belts, wiring looms, and harnesses

 

Automotive Industry
Determination of the breaking strength of a seat belt, which is crucial for automotive safety, as well as the car seat’s foam rubber
Assessing the quality of exterior fittings, such as door and window seals, mirrors, mud flaps, and bumper moldings and trims
Assessing the quality of interior fittings, such as airbags, dashboards, handles, mirrors, and handbrake levers
Using tensile test to develop and perform quality control on lightweight and high-strength materials, which are essential in safety and fuel economy

 

Metals and Construction Industry
The most popular method of testing metals – By metal fabricators to assess the tensile strength of steel preparation, produce materials with the right ductility and strength, and pass the compliance standards to ensure high-quality and safe materials
To test tensile strength of safety support nettings, timbers, and geotextiles
Testing bond strength of adhesives, sealants, mastics, and between layers of brick and foam

 

Electrical and Electronics Industry
Tensile straining of conductive film and substrate used in flexible electronics to determine their mechanical and electrical behavior
Characterizing pull-off properties of crimped, soldered, or welded electrical contacts and components
Measuring tensile strength of printed circuit board (PCB) materials
Testing for tensile strength of electrical wires to meet specific requirements
Measuring withdrawal force of connectors

 

Medical Equipment and Materials Industry
Assessing the compression and tensile strength of lenses to guarantee it can withstand everyday use
Tensile strength testing surgical tubes to identify its mechanical properties and possible material and junction defects that could harm the patient
Testing catheters to assess intra-tubular flexion and accurate transmission of torsion necessary to change direction through guide wires
Determine whether bandages, dressings, and textile materials are elastic enough
Identifying the elongation of surgical gloves, silicone rubbers, and other soft stretchable medical materials
Testing the strength of needles and injectors
Testing the joint strength of respiratory masks and IV connector fittings

 

Packaging and Paper Industry
Measuring the elongation and strength of plastics, board, or paper
Measuring the maximum load that a material can withstand before it tears or ruptures
Assessing how easy or difficult it is to open a packaging
Measuring the force required to tear a seal, adhesive bond, or label and open snap-caps and pop-caps
Characterizing the folding properties of cartons and boxes
Knowing the tensile properties of paper that has to be fed to automated machines, and run through huge rolls over long distances at high speeds to print different paper products

 

Plastics and Rubber Industry
Testing the strength and rigidity of carbon fiber reinforced plastics or CFRP
Assessing whether rigid and flexible plastic and rubber products have enough strength to withstand external physical stress
Identification of the elongation and necking or yield strength of plastic and rubber products
Evaluation of the strength of interlocking rubber or plastic components
Testing the adhesion of plastic or rubber labels
Measuring the quality of products made from plastic or rubber

 

Sport and Fitness Industry
Tensile testing not only during production of strings but also checking the tensile strength, knot strength, elongation of strings at certain loads to ensure quality of tennis, squash, and badminton rackets
Testing tensile strength of thermoplastic elastomers and vulcanized rubbers used in soles of athletic footwear and sports equipment
Testing tear and tensile strength of leather and fabrics used in performance footwear, apparel, and equipment to guarantee that failures are minimized

 

Textiles Industry
Assessing whether a fabric is strong enough to be wearable and resist damage from regular use
Testing the breakage strength, tear resistance, and elongation of natural and synthetic fabrics, thread, yarns, cords, and ropes
Testing the strength of vulnerable seams
Characterizing pull-off properties of buttons, zip fasteners, stitched decorations, poppers, hook-and-loop fasteners, and press studs

Key Components and Working Principles
 

Load Frame

The load frame is the main structure of the tensile testing machine and houses all the essential components. It is designed to withstand the forces applied during the tensile strength test process.

 

Crosshead

The crosshead is a movable component that holds the grips or fixtures used to secure the material being tested. It applies the force to the specimen in a controlled and uniform manner.

 

Grips/Fixtures

These are attachments that firmly hold the ends of the test specimen during the test. The selection of grips depends on the type of material being tested .

 

Load Cell/Load Sensor

The load cell is a transducer that measures the force applied to the specimen. It converts the applied force into an electrical signal that is recorded by the testing machine’s data acquisition system.

 

Extensometer

An extensometer is an optional accessory that measures the elongation or strain of the specimen during the test. It provides valuable data to construct stress-strain curves.

Single Space Tensile Strength Testing Machine

Types of Materials That Can Be Tested with a Tensile Testing Machine

 

Digital Display Tensile Testing Machine

Metals such as steel, aluminum, and copper are commonly tested using a tensile testing machine. This allows manufacturers to ensure that these materials meet the required quality standards for their intended applications. By subjecting the metal samples to tension until they break, engineers can analyze factors like yield strength, ultimate tensile strength, and elongation.

 

Plastics are another category of materials that can be effectively tested using a tensile testing machine. Different types of plastics have varying properties such as flexibility, hardness, and impact resistance. By conducting tests on plastic samples under controlled conditions, manufacturers can determine if their products meet international quality standards.

 

Textiles also undergo rigorous testing using a tensile testing machine. Fabrics need to withstand pulling forces without tearing or breaking during everyday use. The ability of fabrics to stretch without losing shape or durability is an important factor in determining their suitability for specific applications.

 

Composites made from combining two or more different materials also benefit from being tested using a tensile testing machine. Whether it's carbon fiber reinforced polymers (CFRP) or fiberglass composites, these advanced materials must demonstrate high strength and stiffness while maintaining optimal weight ratios.

What Are The Main Components Of A Universal Tensile Testing Machine
 

Load Frame: The load frame is the main structure of the testing machine and provides the framework for the entire system. It is typically made of sturdy materials such as steel to withstand the applied loads. The load frame houses other components and ensures the stability and rigidity of the machine during testing.

 

Crosshead: The crosshead is the movable part of the testing machine that applies the load to the specimen. It is connected to the load frame through a drive system and can move vertically or horizontally. The crosshead is responsible for the controlled displacement and speed during the test.

 

Grips or Jaws: Grips, also known as jaws, hold the specimen securely in place during testing. They are typically designed to grip the specimen without damaging it and provide a uniform distribution of the applied load. Grips can be mechanical, hydraulic, or pneumatic, depending on the testing requirements and the type of specimen being tested.

 

Load Cell: The load cell is a transducer that converts the applied force or load into an electrical signal. It measures the force exerted on the specimen during the test. Load cells are typically calibrated and have a specified load range to ensure accurate and reliable force measurements.

 

Displacement Measurement System: The displacement measurement system measures the movement or deformation of the specimen during the test. It can include various types of position sensors, such as linear variable differential transformers (LVDTs), extensometers, or optical encoders. These sensors provide precise measurements of the specimen's elongation or displacement.

 

Control System: The control system is responsible for operating and controlling the testing machine. It includes various components, such as motors, drives, and controllers, to control the movement of the crosshead, load application, and displacement rate. The control system allows for the precise control of testing parameters, such as load rate and strain rate.

 

Data Acquisition System: The data acquisition system collects, records, and processes the data generated during the test. It typically includes data acquisition devices, software, and a computer interface. The system captures load and displacement data from the load cell and displacement sensors, allowing for real-time data analysis and plotting of load-displacement curves.

 

Safety Features: Tensile testing machines are equipped with safety features to protect the operator and ensure safe testing procedures. These may include emergency stop buttons, overload protection mechanisms, and safety interlocks to prevent accidents or damage to the machine.

 

Accessories and Fixtures: Tensile testing machines may have various accessories and fixtures to accommodate different types of specimens and testing requirements. These can include different types of grips, extensometers, temperature chambers, or special fixtures for specific tests, such as compression or flexural tests.

 

Control Panel: The control panel is the user interface of the testing machine. It allows the operator to set and control various testing parameters, such as load rate, displacement rate, and testing modes. The control panel also displays test data, provides status indicators, and allows for the adjustment of machine settings.

 
Our Factory

In 2018, the company was rated as an AAA credit rating enterprise; in 2019, it passed the ISO9001:2015 international quality management system certification. On August 17, 2020, it was rated as a national high-paying technology enterprise. In April 2022, it was rated as a specialized and special new technology enterprise in Jinan.

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Certifications
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FAQ

Q: What Is a Tensile Testing Machine?

A: A tensile testing machine is a device that measures the mechanical properties of a material. A tensile test machine uses either an electromechanical or hydraulic system to apply a tensile load to a test piece until failure. During the test, the tensile strength machine will record the rate of elongation, change in length, and the load applied which can be used to determine the material properties of the specimen.

Q: How Does a Tensile Testing Machine Work?

A: A tensile tester works by gripping a specimen of a known cross-section and then pulling it apart at a predetermined speed until failure. The tensile test result can be interpreted to find the tensile strength, elongation, and stiffness. Many tensile testers can also perform compression. For a compressive test, the setup is the same but acts in reverse and uses different grips to hold the material.

Q: What Are the Uses of a Tensile Testing Machine?

A: Tensile test machines are used to determine the mechanical properties of a material including: yield strength, ultimate tensile strength, and ductility.
Material selection for engineering applications.
Material quality assurance.
Comparison of properties of new materials or processes.
To identify material behavior under load.

Q: What Is the Importance of a Tensile Testing Machine?

A: It is important to use a tensile test machine to determine a material's properties and behaviors. Tensile tests must be carried out to determine mechanical properties so that the right materials can be selected for the application.

Q: Why Is the Tensile Strength Test Important?

A: Tensile strength testing is important because it can be used to understand how a material acts. The tensile test is fundamental to understanding the basic mechanical properties of a material. Manufacturers must fully understand the mechanical properties of a material when selecting it for applications. For more information, see our guide on Tensile Strength.

Q: How Does a Tensile Testing Machine Important in 3D Printing?

A: It is important to use tensile testing for 3D printed materials to determine the material properties of the part. Since parts made from 3D printing have anisotropic characteristics, they require more extensive testing to be fully understood. For 3D printed materials, many tensile tests will be required to fully understand the material properties.

Q: How Can Tensile Testing Data Be Used in Product Design?

A: In product design, tensile tests can be used to test the fundamental mechanical properties of a material to be used in a product. Whenever a new material is going to be used in a product, whether as part of a new or existing product, a tensile strength test needs to be carried out to ensure that the material is fit for purpose. However, sometimes the material will stay the same but the application will change. This will change the operating environment of the part which will also require new testing to certify that the part will work.

Q: How To Prepare Materials for Tensile Testing Machines?

A: To prepare a material ready for testing, the material is shaped to resemble a “dumbbell” or “dog bone.” Preparing the material in this way gives the grips a pair of “shoulders” to hold onto to pull apart the specimen. Shaping the specimen in a “dumbbell” shape guarantees that the sample will fail in the narrow section.

Q: Do Tensile Testing Machines Differ by Material?

A: No, tensile test machines are largely made out of aluminum and steel as these materials are strong and stiff which minimizes deflection during testing.

Q: Can Tensile Testing Machines Determine Material Failure Causes?

A: No, tensile testing machines cannot be used to determine material failure causes. Tensile testing machines can be used to simulate the failure of specimens under a tensile load. But this cannot determine the cause of an already failed part. Tensile testers could be used to aid a failure analysis to show how materials behave, but this will not definitively show what caused a material to fail.

Q: Can Biomaterials Be Tested Using Tensile Testing Machines?

A: Yes, biomaterials can be tested using tensile testing machines. For a medical device to be properly qualified for use, the biomaterial it is replacing must be understood fully. Bones, bone tissue, and ligaments are all biomaterials that are tested in a tensile test machine.

Q: How Accurate Are Tensile Testing Machines?

A: Tensile testing machines are an accurate form of testing. Most modern tensile test machines are built to conform to either ISO 6892-1 or ASTM E8. To meet these standards, manufactured machines must have an accuracy of plus or minus 1% of the tested measurement. For example, if the test measured a 1-inch elongation, the true elongation would be between 0.99 inches and 1.01 inches.

Q: How Much Does a Tensile Testing Machine Cost?

A: A tensile testing machine can cost anywhere from $12,900–$150,000. The price will vary depending on factors such as: the force the machine is able to produce, the space it takes up, and the controller used. The force produced is the most relevant factor in relation to cost. For forces from 1–25 kN, a machine costs $12,900–$30,000. For forces of 50–150 kN, a machine costs $32,000–$57,000.

Q: What is the range of tensile testing machine?

A: Tensile testing machines are available in a variety of different sizes and force capacities ranging from 0.02 N to 2,000 kN. Most low force testing is performed on an electromechanical single-column or dual-column tabletop machine, while higher force applications require floor model frames.

Q: What is the speed of tensile testing machine?

A: High-speed tensile tests are performed using a high-speed testing machine. These servohydraulic testing machines achieve speeds of up to 20 m/s on specimens at forces up to 160 kN.

Q: What is the maintenance of tensile tester?

A: Whenever you conduct the tensile test, then you should place the specimen accurately. Always provide proper earthing to this testing instrument. You must verify the calibration of this testing machine every six months. You must tighten the v-belt drive every three months and check it for regular wear and tear.

Q: How accurate is a tensile tester?

A: The force is constant and has a tensile test strength accuracy of 1%. This ensures the reliability and repeatability of tensile test results.
As one of the leading tensile testing machine manufacturers and suppliers in China, we warmly welcome you to buy high-grade tensile testing machine for sale here from our factory. All our products are with high quality and competitive price. Contact us for more details.1000N Spring Fatigue Testing Machine, , GGW 25 Metal Conduit Bend Testing Machine

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